Dangane da yanayin saurin canjin makamashi na duniya, ƙwayoyin man fetur na hydrogen, a matsayin muhimmin mai ɗaukar makamashi mai tsabta, suna haifar da damar ci gaba da ba a taɓa gani ba. Ƙungiyar lantarki ta membrane (MEA), a matsayin ainihin ɓangaren man fetur, kai tsaye yana rinjayar inganci da tsawon rayuwar dukkanin tsarin tantanin halitta. Daga cikin waɗannan, tsarin shirye-shirye na takarda mai yaɗa iskar gas (GDL), musamman tsarin warkewa da gyare-gyare, kai tsaye yana ƙayyade tsarin porosity, haɓakawa, da ƙarfin injin GDL.
Mahimman Ciwo na Mahimmanci huɗu da Magani a cikin Samar da Takardun Carbon GDL
Ga masana'antun GDL carbon takarda don ƙwayoyin man fetur na hydrogen, mabuɗin cin nasara kasuwa ya ta'allaka ne ko za su iya samar da takarda mai girma na carbon tare da ingantacciyar daidaito cikin kwanciyar hankali, inganci, da farashi mai tsada. Kayan aiki na al'ada (kamar matsi mai lebur da naɗaɗɗen bidi'a) suna haifar da cikas da yawa a kan hanyar samar da manyan abubuwa.
Batun zafi 1: Rashin daidaiton samfur, ƙarancin yawan amfanin ƙasa, da wahala wajen isar da taro
Matsalar Gargajiya: Matsalolin lebur na gargajiya suna shafar daidaiton sarrafa faranti masu zafi da nakasar zafi na faranti bayan dumama, wanda ke haifar da babban sabani a cikin kauri iri ɗaya na takarda carbon da aka warke. Bugu da ƙari, hanyar latsawa ta tsaka-tsaki tana ba da damar samar da zanen gado na takamaiman girma, yana sa ba zai yiwu a samar wa abokan ciniki juzu'i na girma dabam dabam ba. Matsi na al'ada na al'ada yana amfani da matsa lamba ta hanyar sadarwar layi, tare da matsa lamba yana raguwa daga tsakiyar rollers zuwa iyakar, yana haifar da takarda na carbon don zama m a tsakiya da sako-sako a gefuna. Wannan kai tsaye take kaiwa zuwa m kauri da rashin daidaito rarraba pore. Ko da a cikin tsari guda ɗaya, ko ma takarda ɗaya na takarda carbon, aikin na iya canzawa, tare da yawan amfanin ƙasa yana shawagi a kusa da 85% a cikin dogon lokaci, yana haifar da babban haɗari ga isar da oda mai girma.
Maganin matsa lamba Mingke isostatic: Fasahar isostatic tana cimma matsi na gaskiya na 'surface lamba' bisa ka'idar Pascal na injiniyoyin ruwa. Hakazalika da matsa lamba na hydrostatic a cikin zurfin teku, yana aiki daidai a kowane batu na takarda carbon daga kowane bangare.
SakamakoTasiri:
- Daidaiton Kauri:Tsayar da haƙurin kauri daga dozin microns zuwa ciki±3μm.
- Uniformity na Pore: Ana iya kiyaye porosity akai-akai a babban ma'auni na 70% ± 2%.
- Inganta Haɓakawa: Yawan amfanin ƙasa ya ƙaru daga 85% zuwa sama da 99%, yana ba da damar tsayayye, babba, isarwa mai inganci.
Batun Raɗaɗi 2: ƙarancin samar da ingantaccen samarwa, fitattun ƙwanƙolin iya aiki, da tsada mai tsada
Matsalar Gargajiya: Mafi yawan ingantattun hanyoyin lamination suna 'tushen batch,' kamar tanderun gida, ana gasa tsari ɗaya lokaci ɗaya. Hanyoyin samarwa yana jinkirin, ana kunna kayan aiki akai-akai da kashewa, yawan amfani da makamashi yana da yawa, dogaro da aiki yana da ƙarfi, kuma rufin iya aiki yana cikin sauƙi.
Magani na Mingke Isostatic: An ƙirƙira ainihin latsa maɓallin isostatic mai bel biyu a matsayin mai ci gaba da aiki 'zazzabi mai ƙarfi, rami mai ƙarfi.' Substrate yana shiga daga wannan ƙarshen, yana tafiya ta hanyar cikakken tsari na ƙaddamarwa, warkewa, da sanyaya, kuma ana ci gaba da fitarwa daga ɗayan ƙarshen.
Tasirin Magani:
- Production Leap: Yana ba da damar ci gaba da samarwa na sa'o'i 24, tare da saurin kai mita 0.5-2.5 a cikin minti ɗaya, da fitarwa na shekara-shekara har zuwa murabba'in murabba'in miliyan 1 a kowace layin samarwa, yana haɓaka haɓaka fiye da sau biyar.
- FarashinDilutionTasirin sikelin da ake ci gaba da samarwa yana rage raguwar darajar kuɗi, makamashi, da farashin aiki a kowace murabba'in mita.Ma'auni suna danunancewa za a iya rage yawan farashin samarwa da kashi 30%.
- Ajiye Ma'aikata: Babban matakin sarrafa kansa yana ba da damar rage kashi 67% a cikin masu aiki a kowane motsi.
Batun zafi 3: Ƙaƙƙarfan taga tsari, babban gwaji-da-kuskure farashin gyarawa, da ƙayyadaddun ƙididdigewa
Dilemma na Gargajiya: Aikin takardar carbon GDL yana da matuƙar kula da yanayin zafi da matsi. Kayan aikin gargajiya ba za su iya sarrafa zafin jiki daidai ba kuma suna da matsi guda ɗaya, yana da wahala a iya yin daidaitaccen tsarin dakin gwaje-gwaje. Kuna son gwada sabon tsari ko sabon tsari? Zagayowar cirewa yana da tsayi, ƙarancin lahani yana da yawa, kuma farashin gwaji da kuskure yana da ban tsoro.
Maganin matsa lamba na Mingke: Yana ba da tsari mai sassauƙa sosai kuma daidaitaccen tsarin tsarin sarrafawa.
Tasirin Magani:
- Madaidaicin Kula da Zazzabi: Multi-zone mai zaman kansa ikon sarrafa zafin jiki tare da daidaito har zuwa ± 0.5 ℃, yana tabbatar da cikakkiyar maganin resin.
- Daidaitacce Matsi: Za'a iya saita matsa lamba daidai kuma a kiyaye shi a cikin kewayon mashaya 0-12 don daidaito na ƙarshe.
- TsariSakamako: Da zarar an sami mafi kyawun sigogi, ana iya "kulle" tare da dannawa ɗaya a cikin tsarin, samun nasarar sake fasalin 100% da tabbatar da ingantaccen samfurin aiki.
- Ƙarfafa R&D: Nanjing Mingke a halin yanzu yana da d guda biyuuble-belt isostatic press test injuna, samar da abin dogara, samar-matakin gwajin dandali domin bincike da kuma ci gaban da sabon kayan da kuma sabon tsarin, ƙwarai rage sababbin abubuwa da kuma kasada. A lokaci guda kuma, don farawa tare da iyakanceccen babban jari na farko da wahalar siyan kayan aiki, ana iya ba da sabis na masana'antar ƙarami na kwangila daga mako ɗaya zuwa wata ɗaya don haɓaka ƙarfin isar da takarda ta carbon, taimakawa kasuwancin gudanar da samar da matukin jirgi na farko, rage manyan saka hannun jari na kayan aiki, kumaragekasada.
Abun Ciwo 4:Fenolic guduro yana warkar da ragowar manne da yawa, babban asarar takardar saki ko kayan taimako na wakilis.
Dilemma na Gargajiya: Bayan phenolic resin resin ya warke, yana da wahala a rabu da farantin latsawa ko bel na karfe. Kamfanoni na gargajiya gabaɗaya suna amfani da wakilai na saki ko takarda don cimma tsarin rushewar, amma wakilai masu inganci ko takaddun fitarwa suna da tsada don siye, kuma yawan amfani da su yayin aikin samarwa yana ƙara farashin samar da takarda carbon, wanda bai dace da farashin farashi mai gasa ba a kasuwa.
Magani na Mingke Isostatic: Mingke's biyu karfe bel isostatic press yana bawa abokan ciniki damar zaɓar bel ɗin latsa mai chrome-plated.
Tasirin Magani: Ta hanyar gwaje-gwajen cikin gida da aka gudanar a masana'antar Mingke ta amfani da bel ɗin ƙarfe na chrome-plated akan gyaran takarda carbon, an gano cewa idan aka kwatanta da bel ɗin ƙarfe na gargajiya na gargajiya, bel ɗin karfe mai chrome-plated yana samar da ingantaccen magani na resin da aikin saki. Ragowar manne da yawa ya fi sauƙi don cirewa, kuma lokacin amfani da goga mai tsaftacewa ta hannu, za a iya kawar da sauran manne a saman bel na karfe cikin sauƙi, yana taimaka wa abokan ciniki su rage farashi akan ma'aikatan saki da takarda saki. Layer na chrome akan saman bel na karfe yana inganta ƙarfin ƙarfi da juriya na bel. Bugu da ƙari, fim ɗin oxide mai yawa wanda Layer chrome ya kirkira akan saman bel ɗin ƙarfe da kyau yana toshe lalacewar iskar oxygen, ruwa, da sauran abubuwa masu lalata, ta haka yana tsawaita rayuwar bel ɗin karfe.
Ga masu amfani waɗanda suka daɗe sun dogara da kayan aikin da aka shigo da su, Nanjing Mingke, a matsayin kamfani na cikin gida, yana ba da mafita mafi kyau:
- Canjin cikin gida: Karya ikon shigo da kaya, tare da fa'idodi a cikin siyan kayan aiki da farashin kulawa.
- Amsar sabis na gaggawa: goyon bayan fasaha na sa'o'i 24, injiniyoyi a kan shafin a cikin sa'o'i 48, gaba daya suna magance jinkirin amsa bayan tallace-tallace da kuma dogayen sassan sassa na kayan da aka shigo da su.
Sakamakon aikace-aikacen gaske: ƙirƙirar ƙima mai mahimmanci ga abokan ciniki
Bayan da wani sanannen kamfanin man fetur na hydrogen ya karɓi Minke isostatic bel ɗin karfe biyu, ya sami sakamako mai ban mamaki a cikin samar da takarda carbon GDL.
- Muhimman ci gaba a cikin yawan amfanin ƙasa: ya karu daga 85% a cikin tsarin al'ada zuwa sama da 99%.
- Sanannen haɓakawa a cikin ingantaccen samarwa: ƙarfin fitarwa na yau da kullun ya kai murabba'in murabba'in 3,000.
- Rage amfani da makamashi: gabaɗayan amfani da makamashi ya ragu da kashi 35%.
Inganta Ayyukan Samfur:
- Uniformity na Porosity: 70% ± 2%
- Juriya a cikin jirgin sama: <5 mΩ·cm
- Juriya ta hanyar jirgin sama: <8 mΩ·cm²
- Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarfafawa: ± 3 μm
Cikakkuntsarin sabis da goyon bayan fasaha
Nanjing MingkeTsariSystems Co., Ltd. yana ba abokan ciniki cikakken goyon bayan sabis na fasaha:
1. Tallafin Ci Gaban Tsari
Aƙwararrun ƙwararrun ƙwararrun ƙwararrun suna taimaka wa abokan ciniki don haɓaka sigogin tsari da daidaita kayan aiki, tabbatar da cewa kayan aiki sun dace da ƙayyadaddun tsarin samarwa.
2. Sabis na Kayan Aiki na Musamman
Bayar da sabis na kayan aiki na musamman bisa ga bukatun abokan ciniki na musamman, gami da girma na musamman, daidaitawa na musamman, da sauransu.
3. Shigarwa da Ayyukan Gudanarwa
Kungiyar injiniya ta tanadi kan shigarwa da kuma gudanar da ayyukan saiti don tabbatar da cewa za'a iya sanya kayan aiki da sauri.
4. Koyarwar Fasaha
Bayar da cikakken aiki da horarwa don tabbatar da abokan ciniki zasu iya aiki da ƙwarewa da kula da kayan aiki.
5. Tallafin Bayan-tallace-tallace
Kafa tsarin saurin amsawa na sa'o'i 24 don samar da sabis na tallace-tallace na lokaci-lokaci da goyan bayan fasaha, tabbatar da samarwa mara yankewa.
Masana'antar tana da fa'idodin aikace-aikace masu fa'ida.
Mingke a tsaye isostatic ninki biyu karfe bel danna ba kawai dace da samar da GDL carbon papers don hydrogen man Kwayoyin, amma kuma za a iya yadu amfani a da yawa filayen:
- Kwayoyin mai: GDL carbon takarda, mai kara kuzari shiri Layer;
- Batura masu ƙarfi: ƙaddamar da takardar lantarki da molded;
- Abubuwan da aka haɗa: shirye-shiryen prepreg carbon fiber;
- Takarda na musamman: haɓaka mai girma da gyare-gyare;
- Sabbin kayan makamashi: shirye-shiryen kayan aikin fim na bakin ciki daban-daban.
Amfanin Mingke Double Steel Belt Isostatic Press:
Nanjing Mingke ta shafe shekaru goma tana haɓaka fasaharta kuma ta ci gaba da saka hannun jari a cikin bincike da haɓaka bel ɗin ƙarfe biyu na istatic. Yanzu suna da matsananciyar zafin jiki wanda ya kai 400 ° C tare da daidaiton matsa lamba a cikin ± 2%. Godiya ga wannan ƙwarewar fasaha, Mingke shine mafi kyawun zaɓi don maganin takarda na carbon lokacin da kuke la'akari da ƙimar kuɗi da ƙarancin haɗari. A zamanin yau, yawancin kamfanonin sarrafa takardan carbon na gida suna zaɓar Nanjing Mingke a matsayin abokin tarayya.
Lokacin aikawa: Oktoba-09-2025